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2022 - 2023 - 2024 SEA DOO Switch Service and Repair Manual PDF
2022 - 2023 - 2024 SEA DOO Switch Service and Repair Manual PDF
2022 - 2023 - 2024 SEA DOO Switch Service and Repair Manual PDF
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2022 - 2023 - 2024 SEA DOO Switch Service and Repair Manual PDF

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Table of content

  1. INTRODUCTION VEHICLE INFORMATION.
  2. HULL IDENTIFICATION NUMBER 
  3. ENGINE IDENTIFICATION NUMBER
  4. HOISTING THE WATERCRAFT
  5. ENGINE EMISSIONS INFORMATION
  6. MANUFACTURER'S RESPONSIBILITY.
  7. DEALER'S RESPONSIBILITY
  8. OWNER’S RESPONSIBILITY
  9. EPA EMISSION REGULATIONS 
  10. EVAPORATIVE EMISSION CONTROL SYSTEM
  11. MANUAL INFORMATION 
  12. MANUAL PROCEDURES.
  13. MANUAL LAYOUT
  14. TIGHTENING TORQUE
  15. FASTENER INFORMATION .
  16. SELF-LOCKING FASTENER PROCEDURE.
  17. LOCTITE® THREADLOCKER APPLICATION PROCEDURE
  18. THREADLOCKER APPLICATION FOR UNCOVERED HOLES (BOLTS AND NUTS)  THREADLOCKER APPLICATION FOR BLIND HOLES 
  19. THREADLOCKER APPLICATION FOR STUD INSTALLATION IN BLIND HOLES  THREADLOCKER APPLICATION FOR PRE-ASSEMBLED PARTS
  20. THREADLOCKER APPLICATION FOR AN ADJUSTMENT SCREW
  21. THREADLOCKER APPLICATION FOR MOUNTING ON A SHAFT
  22.  THREADLOCKER APPLICATION FOR CASE-IN COMPONENTS (METALLIC GASKETS) APPLICATION FOR STRIPPED THREAD REPAIR.
  23. GASKET COMPOUND APPLICATION.
  24. 02 MAINTENANCE
  25. MAINTENANCE SCHEDULE
  26. STORAGE PROCEDURE 
  27. PROPULSION SYSTEM 
  28. FUEL SYSTEM .
  29. ENGINE 
  30. ELECTRICAL SYSTEM 
  31. ENGINE COMPARTMENT
  32. BODY AND HULL.

  34. PRESEASON PREPARATION 
  35. SPECIAL PROCEDURES
  36. GENERAL  PROCEDURES
  37. TOWING THE WATERCRAFT IN WATER..
  38. SUBMERGED WATERCRAFT.
  39. WATER-FLOODED ENGINE 
  40. DROWNED MODE
  41.  ENGINE.
  42.  ENGINE REMOVAL AND INSTALLATION 
  43. GENERAL  PROCEDURES.
  44. REMOVING THE ENGINE 

  46. TABLE OF CONTENTS
  47. INSTALLING THE ENGINE 
  48. PERFORMING THE ENGINE ALIGNMENT .
  49. VERIFYING THE ENGINE LONGITUDINAL POSITION.
  50. ENGINE MOUNTS.
  51. AIR INTAKE SYSTEM PROCEDURES.
  52. AIR INTAKE SILENCER
  53.  
  54. AIR INTAKE TUBE 
  55. EXHAUST SYSTEM.
  56. GENERAL .
  57. SYSTEM DESCRIPTION
  58. MAINTENANCE.
  59. INSPECTING THE EXHAUST SYSTEM.
  60. FLUSHING THE EXHAUST SYSTEM
  61. PROCEDURES
  62. EXHAUST GAS TEMPERATURE SENSOR (EGTS).
  63. MUFFLER..
  64. RESONATOR..
  65. EXHAUST HOSES .
  66. COOLING SYSTEM - VEHICLE.
  67. GENERAL
  68. SYSTEM DESCRIPTION 
  69. INSPECTION
  70. COOLING SYSTEM LEAK TEST .
  71. TROUBLESHOOTING.
  72. TROUBLESHOOTING.
  73. PROCEDURES
  74. PRESSURE CAP
  75. CLAMPS
  76. INTERCOOLER 
  77. MAINTENANCE.
  78. FLUSHING THE INTERCOOLER .
  79. SACRIFICIAL ANODE.
  80. PROCEDURES.
  81. SACRIFICIAL ANODE..
  82. INTERCOOLER ..

  84. 04 ELECTRONIC MANAGEMENT SYSTEMS .
  85. ENGINE MANAGEMENT SYSTEM (EMS)..
  86. GENERAL .
  87. SYSTEM DESCRIPTION .
  88. INTELLIGENT THROTTLE CONTROL (iTC) 
  89. GENERAL .
  90. iTC (INTELLIGENT THROTTLE CONTROL) .
  91. SYSTEM DESCRIPTION .
  92. OPERATING MODES .
  93. PROCEDURES.
  94. THROTTLE ACCELERATOR SENSOR (TAS).
  95. MODE/SPEED CONTROL SWITCH.
  96. iBR (INTELLIGENT BRAKE AND REVERSE)..
  97. CONTROLLER AREA NETWORK (CAN) .
  98. GENERAL
  99. SYSTEM DESCRIPTION .
  100. CONTROLLER AREA NETWORK (CAN) 
  101. TROUBLESHOOTING.
  102. DIAGNOSTIC TIPS.
  103. COMMUNICATION TOOLS .
  104. GENERAL .
  105. REQUIRED TOOLS .
  106. CONNECTOR LOCATION ..
  107. TROUBLESHOOTING..
  108. COMMUNICATION PROBLEMS .
  109. DIAGNOSTIC AND FAULT CODES..
  110. GENERAL .
  111. MONITORING SYSTEM .
  112. FAULT CODES..

  114. 05 FUEL SYSTEM..
  115. FUEL TANK AND FUEL PUMP .
  116. GENERAL .
  117. SYSTEM DESCRIPTION .
  118. INSPECTION ..
  119. TESTING THE FUEL TANK FOR LEAKS ..
  120. TESTING THE FUEL TANK CAP FOR LEAKS .
  121. TESTING THE INLET CHECK VALVE FUNCTION...
  122. TESTING THE PRESSURE RELIEF VALVE FUNCTION..
  123. TESTING THE FUEL SYSTEM FOR LEAKS ..
  124. TESTING THE FUEL PUMP PRESSURE 
  125. PROCEDURES.
  126. FUEL HOSES AND OETIKER CLAMPS.
  127. FUEL PUMP.
  128. FUEL FILTER .
  129. FUEL LEVEL SENSOR..
  130. FUEL TANK .
  131. ELECTRICAL SYSTEM..
  132. POWER DISTRIBUTION AND GROUNDS .
  133.  
  134.  OVERVIEW
  135. FUSE BOX.
  136. GROUNDS .
  137. WIRING HARNESS AND CONNECTORS .
  138. ACRONYMS .
  139. PROCEDURES.
  140. DATA LINK CONNECTOR (DEUTSCH) .
  141. ECM CONNECTOR (MOLEX).
  142. DS, STS, FP, TAS, BRLS, FB, DCC, MSL, MSR CONNECTORS (DELPHI/PACKARD) .
  143. MSL, MSR CONNECTORS (DELPHI)..
  144. MOLEX CONNECTOR ..
  145. VOLTAGE REGULATOR/RECTIFIER CONNECTOR (FURUKAWA)
  146. BATTERY CABLES .
  147. SPLICES REPAIR PROCEDURE ..
  148. CHARGING SYSTEM .
  149. GENERAL .
  150. SYSTEM DESCRIPTION .
  151. INSPECTION ..
  152. CHARGING SYSTEM OUTPUT 
  153. TROUBLESHOOTING.

  155. PROCEDURES..
  156. VOLTAGE REGULATOR/RECTIFIER
  157. BATTERY..

  159. STARTING SYSTEM .
  160.  
  161. BASIC STARTING SYSTEM OPERATION ..
  162. TROUBLESHOOTING..
  163. DIAGNOSTIC TIPS.
  164. DIAGNOSTIC GUIDELINES ....
  165. PROCEDURES..
  166. START/STOP SWITCH .
  167. STARTER SOLENOID..
  168. STARTER..
  169. RADIO FREQUENCY DIGITALLY ENCODED SECURITY SYSTEM (RF D.E.S.S.)...
  170. SYSTEM DESCRIPTION ..
  171. TROUBLESHOOTING..
  172. DIAGNOSTIC GUIDELINES ....
  173. PROCEDURES...
  174. D.E.S.S. KEY..
  175. MULTIFUNCTION GAUGE/INFORMATION CENTER
  176.  INDICATOR LAMPS DESCRIPTION .  DIAGNOSTIC TIPS..
  177. DIGITAL DISPLAY TROUBLESHOOTING.
  178. PROCEDURES.
  179. MULTIFUNCTION GAUGE/DIGITAL DISPLAY....
  180. REMOVING THE DIGITAL DISPLAY....
  181. INSTALLING THE DIGITAL DISPLAY...
  182. VEHICLE MILEAGE TRANSFER ..
  183. SETTING LANGUAGE AND UNITS OF MEASUREMENT..
  184. ACCESSORIES ...
  185.  
  186. DIAGNOSTIC TIPS...
  187. ELECTRICAL CONNECTORS ..
  188. PROCEDURES...
  189. REPLACING A SWITCH ..
  190. HORN..
  191. NAVIGATION LIGHTS.
  192. BILGE PUMP..
  193. BILGE BLOWER ..
  194. SOUND SYSTEM..

  196. 07 STEERING AND PROPULSION ..
  197. STEERING COLUMN ...
  198. ADJUSTING THE ALIGNMENT OF THE STEERING .
  199.  HANDLEBAR GRIP
  200. HANDLEBAR SWITCH HOUSING ..
  201. HANDLEBAR ..
  202. STEERING COVER
  203. THROTTLE AND iBR LEVERS.
  204. STEERING CABLE.
  205. STEERING COLUMN.
  206. VISTEERING COLUMN SUPPORT ..
  207. iBR, REVERSE AND VTS .
  208.  SYSTEM DESCRIPTION (iBR)..
  209. SYSTEM DESCRIPTION (VTS)..
  210. iBR FLASHING ..
  211. iBRM FLASHING 
  212. iBR AUTO CALIBRATION
  213. MAINTENANCE ...
  214. INSPECTION ..
  215. TESTING SEQUENCE .
  216. TESTING THE IBR SYSTEM FUNCTION .
  217.  SWITCHES LOCATION AND PIN-OUT. i
  218. BR ACTUATOR.
  219. iBR REVERSE GATE .
  220. CONNECTING ARM ..
  221. ACTUATOR OUTPUT SHAFT..
  222. VTS TRIM RING..
  223. BRAKE AND REVERSE LEVER SWITCH (BRLS)..
  224. TESTING CAN COMMUNICATION .
  225. JET PUMP .
  226.  JET PUMP MAIN COMPONENTS INSPECTION 
  227. IMPELLER CONDITION .
  228. IMPELLER/WEAR RING CLEARANCE..
  229. IMPELLER SHAFT RADIAL PLAY .
  230. LEAK TESTPROCEDURES
  231. SACRIFICIAL ANODES..
  232. IDF ARM
  233. VENTURI.
  234. JET PUMP HOUSING ..
  235. IMPELLER COVER..
  236. IMPELLER.
  237. WEAR RING..
  238. IMPELLER SHAFT, BEARING AND SEALS..
  239. DRIVE SHAFT GENERAL .
  240.  NOMENCLATURE PROCEDURES...
  241. DRIVE SHAFT .
  242. DRIVE SHAFT BELLOWS.
  243. CARBON RING BELLOWS ..
  244. CARBON RING.
  245. 08 DECK AND HULL..
  246. DECK ..
  247. PROCEDURES DECALS
  248. DECK MATS AND SUN PADS (IF EQUIPPED).
  249. REMOVING THE DECK TILES.
  250. INSTALLING THE DECK TILES .
  251. STORAGE COMPARTMENT COVER .
  252. ENGINE ACCESS COVERS..
  253. BIMINI TOP..
  254. HAND RAIL..
  255. CONSOLE .
  256. SEATS...
  257. SWIM PLATFORM..
  258. VENTILATION DUCTS ..
  259. BRP AUDIO SYSTEM (IF EQUIPPED)...

  261. HULL...
  262. REPAIRING THE HULL ..
  263. REMOVING THE FRONT BUMPER ..
  264. REMOVING THE FRONT UPPER TRIM PANEL
  265. REMOVING THE SIDE PANELS ..
  266. REMOVING THE FLOAT DEFLECTORS ..
  267. REMOVING THE BOARDING LADDER ..
  268. REMOVING THE HULL DEFLECTOR ..
  269. REMOVING THE REAR FLOAT DEFLECTOR .
  270. REMOVING THE REAR UNDER BODY PANEL (19 AND 21 FOOT MODELS ONLY).
  271. REMOVING THE HULL ..
  272. REMOVING THE REAR BUMPER .
  273. INSTALLING THE REAR BUMPER.
  274. INSTALLING THE HULL .
  275. INSTALLING THE REAR UNDER BODY PANEL .
  276. INSTALLING THE REAR CORNER PANEL .
  277. INSTALLING THE HULL PANELS .
  278. INSTALLING THE FRONT UPPER TRIM PANEL.
  279. INSTALLING THE HULL DEFLECTOR ..
  280. INSTALLING THE BOARDING LADDER.
  281. INSTALLING THE SIDE PANELS .
  282. INSTALLING THE FRONT BUMPER.
  283. INLET GRATE 
  284. RIDE PLATE .
  285. JET PUMP SUPPORT.
  286. REAR SPONSONS.
  287. TRIM TABS..
  288. BAILERS ..
  289. DRAIN PLUGS..
  290. BOW AND STERN EYELETS .
  291. 9 TECHNICAL SPECIFICATIONS 
  292. ENGINES — SWITCH.
  293. VEHICLES - SWITCH .
  294. 10 WIRING DIAGRAM ..
  295. WIRING DIAGRAM INFORMATION ..
  296. 302 GENERAL ..
  297. WIRING DIAGRAM LOCATION.
  298. WIRING DIAGRAM CODES .